Kugwiritsa Ntchito Mizere Yopangira Mapaipi Opangidwa Mwaluso Kwambiri Pakupanga Zigawo Zamagalimoto

Ndi chitukuko cha njira zopepuka, zotetezeka kwambiri, komanso moyo wautali wa ntchito m'magalimoto, ma driveshaft, chitsulo cha chimango, ndi machubu onyowa, monga zigawo zofunika kwambiri za kapangidwe ndi ntchito, zimakumana ndi zofunikira kwambiri pa kulondola kwa miyeso, kuzungulira, kuwongoka, mphamvu ya weld, ndi mtundu wa pamwamba. Mizere yopangira mapaipi onyowa bwino kwambiri, yokhala ndi ukadaulo wawo waukulu wachozungulira-sharKukonza zinthu pogwiritsa ntchito makina, kusintha mwachangu kwa makina, komanso kuwotcherera kolamulidwa ndi kutentha, kumagwirizana bwino ndi miyezo yapamwamba yamakampani opanga magalimoto, ndipo kumakhala njira yodziwika bwino yopangira machubu opangira zida zamagalimoto.

I. Zofunikira pa Machubu Olondola Kwambiri pa Zigawo Zazikulu Zamagalimoto

Ma driveshaft a magalimoto amafunika mphamvu yozungulira kwambiri, magwiridwe antchito abwino, komanso nthawi yotopa. Ngakhale kusintha pang'ono kwa mainchesi akunja, kuzungulira, ndi makulidwe a khoma kungayambitse kugwedezeka kwa ntchito, phokoso losazolowereka, komanso kulephera.

Chitsulo cha chimango cha magalimoto, monga gawo lofunika kwambiri pa chitetezo cha katundu ndi kugundana kwa galimoto, chimafuna magawo okhazikika, mphamvu yayikulu yolumikizira, komanso mawonekedwe ofanana a makina kuti zitsimikizire kulimba kwa galimoto yonse komanso chitetezo cha kugundana.

Machubu opopera zinthu zosokoneza ali ndi zofunikira kwambiri kuti chibowo chamkati chikhale cholondola, kusalala kwa khoma lamkati, komanso kudalirika kotseka, zomwe zimatsimikizira mwachindunji momwe madzi amagwirira ntchito komanso nthawi yogwirira ntchito.

Zofunikira zonse za makina opangira mapaipi olumikizidwa pazinthu izi ndi izi:

Kulamulira kulekerera kwa m'mimba mwake wakunja mkati mwa ± 0.05mm–± 0.1mm;

Kufanana kwa makulidwe a khoma ≤±0.05mm;

Cholakwika cha kuzungulira ≤0.5‰;

Kuwongoka ≤0.3mm/m;

Mphamvu ya weld ≥ 98% ya zinthu zoyambira;

Kukhwima kwa pamwamba Ra 0.8–1.6μm.

Njira zopangira mapaipi olumikizidwa mwachikhalidwe zimavutika kusunga kukhazikika ndi kusasinthasintha pakupanga kwakukulu, pomwe mizere yopangira mapaipi olumikizidwa mwaluso kwambiri imakwaniritsa kutsata kokhazikika kudzera mu njira yaukadaulo yokonzedwa bwino.

II. ZTZGGawani ndi RollerNjira + Kusintha kwa Makina: Kupanga Kogwira Ntchito Kwambiri, Kokhazikika, komanso Kosinthasintha.

Makina opangidwa ndi mapaipi achikhalidwe amafunika kusintha makina onse achozungulirakusintha zofunikira, zomwe zimapangitsa kuti pakhale nthawi yayitali yokonza zolakwika, zolakwika zazikulu za anthu, komanso kusasinthasintha kolondola. Mbadwo watsopano wa mizere yopangira mapaipi yolumikizidwa bwino kwambiri umagwiritsa ntchito njira yopanda-chozungulira-njira yosinthira ndi makina osinthira a CNC, zomwe zimathandiza kusintha mwachangu popanda kufunikira kusintha ma roller.

Kudzera mu kapangidwe kake kapadera, malo olondola olamulidwa ndi servo, ndi ma preset a digito, mzere wopanga ukhoza kumaliza kusintha kwa ma specification mkati mwa mphindi 30-60, kuonetsetsa kuti mapangidwe ake ndi okhazikika. Makina opangira mapaipi opangidwa ndi welded osinthasintha kwambiri ndi oyenera kwambiri makampani opanga magalimoto kuti apange zinthu zosiyanasiyana, zazing'ono, komanso zogwirizana kwambiri.

III. Kuwotcherera Kolamulidwa ndi Kutentha: Kuwotcherera Kwamphamvu, Kugwiritsa Ntchito Bwino Kwambiri, ndi Kukhazikika Kwabwino Kwambiri.

Makina owotcherera a solid-state high-frequency ndiye chida chachikulu chowotcherera cha makina opangira mapaipi opangidwa mwaluso kwambiri.

Chojambulira cha pyrometer cholondola kwambiri komanso makina ake owongolera kupanga mapaipi olumikizidwa ndi magetsi zimakwaniritsa mgwirizano wa metallurgical wa molekyulu pamphepete mwa mzere kudzera mu kutentha kwachangu komanso kwapakati. N'zosavuta kuyeza kutentha, chili ndi mphamvu zolimba zotsutsana ndi kusokoneza, ndipo chimalola kuyang'anira ndikusintha kutentha kwenikweni kudzera pazenera lowoneka. Chojambuliracho ndi chokhuthala, chosalala, komanso chimakhala ndi kuwala kochepa. Mphamvu ya chojambulira imatha kufika pa 98% ya zinthu zoyambira, kukwaniritsa mokwanira zofunikira za mphamvu ya kapangidwe ka ma drive shafts ndi chitsulo chachikulu cha beam.

Kutuluka kokhazikika komanso kosasinthasintha kumatsimikizira kutseka ndi kutopa kwa mapaipi omwe amagwiritsidwa ntchito mu zoyatsira mantha.

Pa nthawi yomweyo, kugwiritsa ntchito mphamvu kumachepetsedwa ndi pafupifupi 35%, zomwe zimapangitsa kuti chingwe chopangira mapaipi cholumikizidwa chizigwira ntchito bwino komanso kuti pakhale kupanga kosalekeza mwachangu.

Poganizira za magetsi, kupatsa nzeru, komanso kukweza magalimoto kwapamwamba, mizere yopangira mapaipi opangidwa mwaluso kwambiri, yothandizidwa ndi njira zosasintha nkhungu, kusintha kwa makina, komanso kuwotcherera kwapamwamba komwe kumayendetsedwa ndi kutentha, kumapereka njira zokhazikika, zogwira mtima, komanso zotsika mtengo zopangira ma shaft oyendetsa magalimoto, chitsulo cholimba, ndi mapaipi onyowa, zomwe zimakwaniritsa miyezo yokhwima yamakampani opanga magalimoto.