Makina Opanga a ERW Tube: Chitsogozo cha Gawo ndi Gawo la Kagwiritsidwe Ntchito - Gawo 1: Kutsegula, Kukweza, ndi Kukhazikitsa Koyamba

Takulandilani ku gawo lathu loyamba la ERW Tube Making Machine Operation Series! Muzotsatirazi, tidzakuwongolerani njira zofunika zogwirira ntchito ndikusamalira mphero yanu yamagetsi ya ERW (Electric Resistance Welding), kuwonetsetsa kuti ikupanga bwino komanso kugwira ntchito kwanthawi yayitali.

Chotsatira choyambachi chimayang'ana kwambiri zoyambira zofunika: kumasula, kuyang'ana, kukweza, ndikusintha zovuta zomwe zimafunikira kuti makina anu opangira machubu akonzekere kuchitapo kanthu. Kukonzekera koyenera ndikofunikira pakukhazikitsa kosalala komanso kopambana.

I. Kutsegula ndi Kuyang'ana: Kuyika Maziko Kuti Chipambano

Musanayambe kuganiza zowotcha mphero yanu yatsopano ya chubu, khalani ndi nthawi yoyang'ana mosamala ndikuwunika. Nazi zomwe muyenera kuchita:

• Zolemba Choyamba:Pezani ndikuwerenga mozama bukhu la opareshoni ndi zolembedwa zonse zomwe zatsagana. Dziwani zambiri za makina, makina, ndi mfundo zake zogwirira ntchito. Chidziwitso ichi ndi chofunikira pakugwira ntchito kotetezeka komanso kothandiza.
• Kuwona kwa Inventory:Fananizani zomwe zili m'bokosi lililonse ndi mndandanda wazolongedza. Onetsetsani mosamala kuti zinthu zonse zilipo komanso zosawonongeka. Zindikirani kusiyana kulikonse kapena kuwonongeka mu mbiri yosadziwika bwino. Zolemba izi ndizofunikira pakuthana ndi zovuta zilizonse ndi ogulitsa.

II. Kukweza ndi Kuyika: Kukhazikitsa Masitepe Olondola

Ndi zigawo zamakina zomwe zawunikiridwa ndikuwerengedwa, ndi nthawi yoti muwasunthire m'malo omwe asankhidwa.

• Worktable Hoisting:Mukakweza ma worktables, gwiritsani ntchito malo onyamulira omwe mwasankhidwa, makamaka mabowo omangira maziko mbali zonse.
• Kamangidwe:Onani chithunzi chonse cha masanjidwe (choperekedwa m'zolembedwa) ndikuyika mosamala gawo lililonse (gawo lopanga, gawo lowotcherera, gawo la kukula, ndi bokosi la gear) pamalo ake osankhidwa.

III. Kuyanjanitsa Molakwika: Kupeza Chilichonse Pamalo Oyenera

Ndi zigawo zomwe zili m'malo, sitepe yotsatira ndiyo kupanga masinthidwe ovuta. Izi zimaphatikizapo kusanja makina ndikuwonetsetsa kuti pali kusiyana koyenera pakati pa magawo osiyanasiyana:

• Maboti a Foundation:Ikani mabawuti a maziko m'mabowo obowoledwa kale m'munsi, kuwonetsetsa kuti mabawuti ali mkati mwa mabowowo.
• Kukwera:Gwiritsani ntchito mbale zachitsulo (pafupifupi 20x150x150mm) zoyikidwa pansi pa mabawuti a maziko ndi ma bolts osinthira pakona iliyonse ya makina kuti musinthe mulingo. Makina opangira ma shim ndi abwino kwambiri. Cholinga chake ndikuyesa pafupifupi gawo lililonse la mphero. Maboti a maziko sayenera kukhudza maziko achitsulo a mphero mwachindunji.
• Kusintha Kwautali:Sinthani kutalika (H) kwa tebulo lililonse (kupanga, kuwotcherera, kukula) mpaka pafupifupi 550mm (kuwerengedwa ngati Rolling Bottom Line Elevation - 350mm = 900mm - 350mm = 550mm). The gearbox worktable kutalika (H) ayenera kukhala pafupifupi 600mm.
• Mipata ndi Mulingo:Pafupifupi sinthani mipata yopingasa pakati pa matebulo ogwirira ntchito ndikuwonetsetsa kuti ndi ofanana.
• Kuyanjanitsa kwa Gearbox:Lumikizani shaft yapadziko lonse lapansi pakati pa bokosi la gear ndi choyimira chopingasa. Onetsetsani kuti miyeso ikugwirizana ndi chithunzi chonse komanso kuti shaft yapadziko lonse lapansi ili ndi kayendedwe ka axial kokwanira (kopanda kumangirira). Komanso, onetsetsani kuti mzere wapakati wa giya lotulutsa shaft umagwirizana molunjika ndi mzere wapakati wa shaft yopingasa. Onetsetsani kuti malo okwera ma gearbox akufanana ndi mzere wapakati (kulolerana: 2mm).
• Kukonzekera Maziko:Malinga ndi malamulo a zomangamanga, yeretsani mabowo a maziko ndikuwadzaza ndi matope osankhidwa a simenti.

IV. Kukonzekera Kukonza Bwino ndi Kusamala

Masitepewa akuyimira kukhazikitsidwa koyamba ndipo ayenera kumalizidwa matope a simenti asanakonzekere kuti maziko a makinawo alimba. Kukonza bwino malo kumakhala kofunika kwambiri, kotero ndikofunikira kuchita izi moyenera. Komanso, isanafike pa sitepe iyi, pumulani. Kumbukirani malamulo awa:

• Ukhondo Mfungulo:Musanakonze bwino, yeretsani bwino zida zonse zamakina kuti muchotse fumbi kapena zinyalala zomwe zasonkhanitsidwa poyendetsa ndikugwira. Izi zidzateteza kuipitsidwa kwa malo ophwanyika komanso opatsirana.
• Mafuta:Onetsetsani kuti malo onse opaka mafuta, matanki amafuta, ndi ma gearbox adzazidwa ndi mafuta oyenera, okonzekera kuyesedwa.
• Chitetezo cha fumbi:Tetezani zida zamakina ndi zovundikira fumbi panthawi yoyika.
• Kupewa Dzimbiri:Ngati makinawo sangathe kuyesedwa atangoikapo, tengani njira zoyenera zopewera dzimbiri.
• Foundation Integrity:Onetsetsani kuti mabowo a bawuti a maziko adzazidwa bwino komanso kuti simenti yachiwiri kutsanulira zomangira motetezedwa ndi maziko oyamba.

Njira Zina:

Mu positi yathu yotsatira yabulogu, tifotokoza za kukonza bwino, kukonzekera makinawo kuti ayambe kuyesa. Khalani tcheru kuti mudziwe zambiri zaupangiri ndi zidule zakugwiritsa ntchito Makina Opanga a ERW Tube!